Economic Type Classic I Shape Baby Diaper Machine

Economic Type Classic I Shape Baby Diaper Machine

Key Specifications / Features

Welcome to our Economic Classic Baby Diaper Machine Manufacturing. Our machines produce I-Shape Three-Fold finished products at a designed speed of 250 pieces per minute. They boast minimal wastage, less than 2%, and operate with a total power consumption of 90 KW, ensuring cost-effective and sustainable production.
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Detail Information

Economic type classic I shape baby diaper machine 

A.    Main parameters:
1.    Power : 380V  50HZ
2.    Total power :90KW
3.    Designed speed: 250 pcs / min
4.    Stable produce speed: 200 pcs / min
5.    Air consumption :1000 liter / min   air pressure : 8-10 bar 
6.    Wastage : less than 2% (exclusive of inferiors caused by material connection in glue machine or interface of material connection )
7.    Weight :25tons 
8.    Direction of the machine: as buyers’ requirements
9.    Overall size of machine : 18×2.5×3(L×W×H)

B.     Basic functions & characters:
1.    Stable square steel frame, face plate 20mm, floor plate 18mm, and square steel 120*120mm,100*80mm to strengthen the intension of the frame.
2.    Upstroke crushing machine , can crush treated pulp 
3.    Forming in High-speed machine, and the weight can be adjusted .
4.    Pulp is formed evenly so as to be mixed with SAP sufficiently.
5.    U-style cover of tissue
6.    Equipped with SAP feeder device , increasing the water absorptivity of products 
7.    Arc-shape out-cutting & the tool post made of steel 45# with the thickness of outside and inside plate 35mm. Pressure can be adjusted by scale watch to easily operate and make the equal pressure of the two sides.
8.    Lengthways-fold finished products, & products compacted, pressed and dragged by the cylinder
9.    Three-fold unit folds two times to form the three-fold finished products.
10.    Product collocation and convey unit with a clip transmission part to avoid rebounding
11.    Intermediate feed of glue machine & lighter on the position of spaying glue
12.    Speed of host machine( 22KW ) controlled by VFC
13.    Driving system with spindle drive, gear box, timing belt, differential, gimbal & many shafts
14.    Gear box & differential for new type diaper to lessen the transmission error
15.    Gimbal used to cut paper pulp, embossing of solid protective part, front tape cutting, side tapes cutting, arc-shape cutting and product cutting
16.    Supplying the air unifiedly
17.    With the maintain lighter
18.    A new type of air suction pipe to avoid the belt running towards the wrong way
19.    The electric elements made in CHNT companies, conveyer belt in AoBrand, timing belt in Gates, America and axletree in NSK, Japan & HRB, China
20.    All arc cutters made in Sanming, China
C.    Making procedure:
High-speed crushing machine→mixing SAP→Embossing of cotton core →tissue paper (spray glue ) → upper tissue paper embossing → PE film ( spray glue ) →side elastic ribbon ( spray glue ) → waist elastic ribbon → frontal tape ( spray glue ) → non –woven ( spray glue ) → cubic non-woven( spray glue ) → cubic elastic ribbon → side tape → arc cutting → final cutter → triple folding → output

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FAQs

Taking the petroleum refining industry as an example, if a conventional valve has a daily average leakage rate of 500 standard cubic meters (calculated based on the volume of gas under standard conditions), for a large refinery with 100,000 valves, the annual media emission loss can be quantified in the following dimensions.

1. Direct Material Loss

Annual leakage volume = 100,000 valves × 500 Nm³/valve•day × 365 days = 1.825 billion standard cubic meters of gas. If the unit price of natural gas is 3 yuan/Nm³, the annual direct economic loss reaches 5.475 billion yuan (without considering the cost of media recovery).

2. Increased Operation and Maintenance Costs

High leakage rates lead to a 3-5 times increase in on-site inspection frequency, with an additional annual maintenance cost of 2,000-3,000 yuan per valve, resulting in an extra 200 million - 300 million yuan in annual O&M costs for the entire plant; emergency shutdowns and repairs caused by sudden leaks can result in average losses of millions of yuan per incident.

3. Compliance Risk Costs

Leakages exceeding environmental emission standards (such as the volatile organic compound leakage limits specified in China's "Pollutant Emission Standards for the Petroleum Chemical Industry") may face:

Single administrative penalty: 100,000 - 1 million yuan

Production suspension and rectification: Daily value loss can reach tens of millions of yuan

Brand reputation loss: Leading to downstream customer loss or restricted financing

4. Release of Hidden Value

Using low emission valves (leakage rate ≤0.1 Nm³/valve•day) can achieve:

Annual emission reduction of over 1.8 billion cubic meters, meeting the carbon trading market quota requirements and creating additional revenue

More than 40% improvement in operation and maintenance efficiency, with a 5%-8% increase in overall equipment utilization rate

Avoidance of the risk of downgraded environmental credit rating, ensuring project approval and expansion qualifications

Conclusion: Low Emission Valves, through a three-dimensional value system of "material conservation control, operation and maintenance efficiency optimization, compliance risk isolation", can not only directly reduce losses of hundreds of millions of yuan but also build a sustainable development capability that meets ESG (environmental, social, and corporate governance) requirements. Especially under the "dual carbon" goals, they have become a core cost control tool for industries with high leakage risks.

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